Tag Archives: saddlery

Good Stories, Saddlery, Tack and Gear

Finally finshed the repairs to the Hamley!

Those of you who have followed me for a while will remember that way back in about October 2012, during a training session, my mare, Penny, blew a gasket and let off a bunch of steam. In doing so, she went down and as I made my exit, my spur caught the seat jockey of my Hamley ranch saddle and ripped it. The spur also left a long scratch across the seat. Then, Penny wallowed around on the ground a bit, trying to regain her feet,  scratching the pommel pretty good. When she got her legs back under her, she jumped up right into a large oak tree, punching a stick about the size of my index finger right through the cantle binding. Luckily, both Penny and myself were ok, but the saddle took a beating.

Just a few days later, I went to mount Penny, who was wearing the Hamley, and the on-side stirrup strap broke. As I inspected things, I noticed that the rear rigging was about to break loose as well. It was time to put the Hamley on “injured reserve” and start looking at repairs.

(Click on the photos to see them full-size)

Now, it’s not like I ruined this saddle. If you are familiar with western saddlery, the name Hamley should ring a bell. Hamley, Pendleton Oregon, has been making quality saddles since 1883. They are one of the few saddlers still in business from the days before the horseless carriage came into vogue. In fact, I sent the serial number of the saddle to Hamley and received a Certificate of Authenticity, confirming that the saddle was made for my wife’s uncle, Earl G. Richins, and that he paid $154.50 for it in 1947. Cool!

So, this saddle belonged to my wife’s uncle until he passed away in 1974. Then we think it passed on to his sister’s husband, who rode it until he was in his 90s, when the ranch he rode for apologetically told him they couldn’t use him anymore, because they were afraid he’d get hurt. Well, he also passed away and the saddle eventually passed on to me, being the last of the family with horses.

With that little history, it won’t surprise you that the saddle had been through several repairs during its lifetime. One stirrup leather had been replaced by scabbing in a section of new leather in order to retain the original tooling on the outside. The other stirrup leather had been changed altogether…the one that broke…and the tooling did not match the original. Also, the skirts had been re-fleeced at least once and the last time it was done was a poor job. The skirts were curled around the edges and the fleece was wearing out. The rope strap had been broken and replaced long ago, as had the original saddle strings. In other words, the poor old saddle was in need of major repairs…again.

Now, I have aspired to become a saddler for many years, although I had never actually done anything more than a few minor repairs on my own saddles and one major rebuild of the pony saddle I learned to ride on as a kid. However, in doing my research I found that having Hamley rebuild this saddle was way beyond my reach financially. Since the saddle was in such poor shape to begin with, and since so many repairs, of varying quality, had already been done to it, I decided that the value of the saddle couldn’t be degraded much more if I did the repairs myself. So, the decision was made. I would use the Hamley to improve my knowledge, skills, and experience as a saddler.

Over the years since 2012, I have acquired the basic tools that all saddlers seem to have. I have also acquired the basic skills that saddlery requires. Several months ago I disassembled the Hamley and removed the damaged parts. However, the rest of my life made me put the Hamley on the back burner. Then, during about November last year (2017), my wife received a telephone call from her cousin, the daughter of Earl G. Richins. She was asking whether we knew the whereabouts of some of Earl’s belongings. She was only about 13 years old when Earl died and, due to some unusual circumstances, some of his belongings had passed on to his siblings, rather than to his young children. That included my Hamley saddle.

My wife told her about the saddle, the needed repairs, and asked whether she would prefer I reassemble it and leave it as original as possible, or whether I should do the repairs needed to make it a serviceable saddle again. She never really answered the question, but said she would like to have the saddle. I decided the right thing to do was to go ahead with the repairs and give her the saddle in working condition. After all, it was her father’s saddle and she was the rightful owner.

Last week I finished the last of the repairs and reassembled the saddle. This afternoon I took it on a shake-down ride, to make sure my repairs meet muster and are comfortable to ride.

Here is a list of the repairs I made:

  • Replaced the torn cantle binding
    • Oiled and stained the cantle binding to match the color and patina of the original leather
  • Replaced the old rear rigging leathers
  • Replaced both stirrup leathers
    • Tooled the stirrup leathers to reflect the design of the original tooling on the saddle
    • Stained the stirrup leathers to match the color and patina of the original leather of the saddle
    • Cleaned and stained the sweat leathers (which had been replaced in an earlier repair) to match the original color and patina of the saddle
    • Replaced the Blevins Buckles with new, better ones.
  • Replaced the old cinch latigo with a new one
  • Replaced the rope strap
  • Made new stirrup keepers
    • Tooled the stirrup keepers with a “R” for Richins.
  • Stained the scratches and gouges on the seat and pommel to hide them
  • Refleeced the original skirts (hand-stitched)
    • Added backing to the skirts to stiffen them and keep them from curling
    • Replaced the saddle strings with 1/2″ heavy latigo strings
  • Patched and stitched the rip in the seat jockey.
  • Oiled entire saddle and gave it a nice finish.

I have to say, I’m very pleased with the way the saddle turned out.

The one repair I’m not proud of is the repair to the tear in the seat jockey. I used waxed poly thread and it would not take stain, so the thread stands out white against the dark leather of the saddle, making the repair very obvious. It’s serviceable, but way too obvious. That was a lesson learned and a mistake I will not make again.

So, next week I will give my wife’s cousin a call and make arrangements to return this saddle, which is hers by right of inheritance, to its rightful owner.

I think Earl Richins would approve.

Great Western Trail, Saddlery, Tack and Gear

Bork Saddlery Hardware

This morning I had one of the most pleasant conversations I’ve had in a long time.

I called Bork Saddlery Hardware to get some specific information before I order some saddle horns and a pair of Decker pack saddle arches. I needed to talk to Mr. Bork, so he would know exactly what I needed in saddle horns for the saddle trees I’m working on.

Mr. Bork casts his own hardware. I was especially taken with the bronze cast pack saddle arches, which he offers in both a “modified” version, which will accept both Decker and crossbuck style paniers, as well as original-style Decker arches. Very pretty. Rod Nikkel, of Nikkel Saddle Trees, uses these on his Decker pack saddle  trees.

Bork Saddlery Hardware
Bork Saddlery Hardware
NikkelDecker_pack_tree_2
Decker pack saddle tree by Rod Nikkel

 

 

 

 

 

 

 

 

What I expected to be a short conversation turned into a chat that lasted most of 45 minutes, I guess. We talked about saddle horns, of course, then we talked about saddles for a while. Turns out Mr. Bork used to build saddles himself. He said one of his saddles recently turned up in South Carolina. The owners saw the maker’s mark and called him to get information about it. Mr. Bork said the saddle was still in excellent condition after more than 50 years. He was obviously proud of his saddles, but he hasn’t made saddles in quite a while.

We talked about old-time saddles and how they were made to fit slimmer and less muscular horses than we normally see nowadays. We talked about restoring and rebuilding old saddles. He was a wealth of information about restoring life to old leather. In his younger days he would often take in old saddles as partial payment for other services, or as trade-ins on a new saddle. Then he would take the old saddles and rebuild them for resale. He once took in a whole load of old saddles from a ranch in British Columbia, Canada, rebuilt them and sent them back to the ranch for $25 apiece.

Here’s what he would do. Normally the stirrup leathers were shot, so in the trash they went. He would then cut new stirrup leathers from strips of leather from industrial machinery power belts he would purchase at a great price from a mining company in Alaska. They were made of very heavy leather, about 18 inches wide, and made excellent stirrup leathers, once he was able to get them straightened out!

He would also remove the skirts, which were normally in pretty poor shape, remove the fleece, and clean them up. He would put them in a bathtub with warm water and a bit of laundry detergent, and apply elbow grease with a stiff brush. By the time he was done, the water normally looked like chocolate milk. After cleaning, while the skirts were still wet, he would press them between heavy wood planks and set a heavy electric motor on the stack. He would take them out every day and pour sperm oil (it was cheaper than neatsfoot oil) over them. He said the secret, though, was that mold would form on the leather. He would clean off the mold every day and apply more oil. In his opinion, the reason the leather was so stiff and dry was that “it was dead”. The living mold infused the leather with life. As the leather dried, it would become as soft and pliable as new leather. I may have to give that a try.

Sometimes he would encounter a saddle with a broken horn. He would cut off the broken horn, make a new one, then cover it with rawhide and a latigo wrap. For a worn out cantle binding, he would remove the stitching and the old binding, then trim the old leather down a bit, making a regular cantle out of a Cheyenne Roll, and replace the binding with rawhide. He said it would reduce the cantle height by about a half-inch, but worked fine. Because he was selling these saddles to people who were looking for “economical” saddles, he would replace the fleece with thick felt. A lot of work for $25, seems to me.

Then the conversation turned to horses and pack horses, and pack trips. I told him about my plan to ride from Mexico to Canada, and my desire to make my own equipment. I told him about my efforts to plan a route and the hundreds of trails to choose from. He seemed genuinely excited about the trip. He encouraged me to document the trip as well as I can, so others coming behind may be able to follow the same trail. I told him I was doing my best and intend to use GPS and other means to document the trail as I go. We mused at what might have been, had Lewis and Clark had a GPS.

Somehow the conversation got around to how horses are healthy for people and that some people are now using horses for therapy for emotionally and physically handicapped people. We talked about that for a while. We decided that horses and dogs are probably more qualified as therapists than some of the people that claim that profession. I was captivated as he told me about his dog and how she waits for him every morning and is always excited to go with him. Seems we both share a love of horses and dogs.

We got back to saddles and saddle horns then. He asked whether I would consider a horn off an antique saddle, since I was rebuilding and duplicating one. He said he still has quite a few from old saddles he has taken apart over the years. I told him that as long as it was similar in shape and size, I would be happy with that. After all our conversation, I told him to take a look at the pictures of the broken saddle horn that I had previously emailed to him and to make his best judgment as to what I needed. I told him I’m sure I would be happy with that.

He’ll call me back once he has checked his stock of antique saddle horns. I’ll place an order for two pony saddle horns and a horn for the old Visalia saddle tree I’m duplicating. I’ll also order a pair of Decker pack saddle arches. I’m sure I’ll be happy with all of them. I certainly was happy with the conversation.

That was the best experience I’ve ever had with Internet shopping!